Factory and Building Improvement Services

 

  • Factory and Building ServicesFactory Design & Layout
  • Plant Utilities & Services
  • Energy Savings
  • Equipment Selection
  • Equipment Maintenance
  • Lab & Factory Safety

Optimizing your assets to improve operational efficiencies, reduce costs and improve your business capabilities by using skilled facilities management practices is the trademark of successful and profitable companies.

Factory Design & Layout

The key objective of a "maximized" facility layout is one that delivers a high-quality, low-cost product quickly, while maintaining a safe and pleasant working environment. GEA is an industry leader with world wide experience in using Lean and Flow principles to deliver facilities that consistently provide these critical benefits to your business. GEA will deliver reductions in cycle time, lead time, inventory, capital equipment, space and lost time accidents. Correcting these common issues contributes directly to improved costs, productivity, efficiency, safety and flexibility. Our professionals are highly regarded world wide for assisting companies identify systematic, cost effective new plant layout or facilities rearrangements with product flow analysis specific to their needs - before large resource commitments are made.

Plant Utilities & Services

GEA will provide the expertise to bring you into conformance to code including OSHA, NEC and NFPA. GEA consultants have been part of the manufacturing world with 20 years or more of hands on experience. We offer rational cost effective solutions for common challenges such as power distribution and metering, fire protection and emergency systems, contracts with fuel and power suppliers, new plant site selections, new plant design and build and safety and security systems and procedures.

HVAC Systems - Energy Savings

Energy SavingsSave energy dollars by reducing operating costs and resolving performance problems. GEA has AEE Certified Energy Managers who help businesses by providing factory energy audits with energy analysis, optimization of equipment and lights and harmonization of Building Energy Management Systems.

 

The initial consultation is free-see details...

 

Capital Equipment Selection

GEA experts can help you select new or used equipment that is right for the job, design, and fabricate fixtures to meet the process requirements, apply Single Minute Exchange of Die (SMED) principles and provide expert advice on budget preparation, de-commissioning and disposal as needed.

Plant & Equipment Maintenance & Reliability

Plant & Equipment Maintenance & ReliabilityProperly managing the facilities and related assets such as equipment, control schemes and maintenance will have significant impact on your manufacturing and business capabilities as well as operating costs. GEA professionals can provide the management expertise in equipment selection, installation, startup, reliability/maintenance, controls and retrofits that insure your continuing manufacturing success at optimized costs. We use CMMS (Computerized Maintenance Management Systems) principles to employ a progressive series of common sense steps that synchronize purchasing, project management, planned/preventive maintenance, work order analysis and financial systems with established performance metrics to optimize your facilities performance expenditures.

Office, Laboratory & Factory Safety

Safety in the office or plant is one of the most critical and cost effective steps any company can practice. Cultivating a positive work place for employees by preventing complacency, improving communication and providing proper office/plant layout benefits everyone. GEA'S experts solve client's safety issues in a technically competent manner whether the challenge is safety in the laboratory, the factory or the office to reduce exposure to risk or the evaluation of chemical use to determine the necessary handling requirements and maximum exposure concentrations.

Key GEA Personnel

John RamsdenJohn Ramsden

Former Facilities Manager for Trane. Experienced Plant Engineer multi-disciplined in energy, project management and safety/environmental compliance. Certified energy manager with emphasis on energy reduction through audit and engineering analysis, fuel and power procurement and energy related retrofits. Experienced in staff development, budgetary accountability and long term facility planning.

Charles Bakey

Charles Bakey25 years experience at Trane and John Deere. Background in manufacturing applications: automation, testing, NC machining, 6-sigma, and process improvement. Expert in computerized maintenance management systems (CMMS), shop floor data collection/database systems and equipment rebuild/retrofit.

 

Mike Koza Mike Koza

Twenty-five years of manufacturing process improvement experience at Trane and Ford, including ten years specializing in Demand Flow© Technology training and implementation, automation equipment, construction and tool analysis for manufacturing. Mike has applied "Flow" to other areas including the office and service for factories and organizations around the world.